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Carb runs rich at slow engine speeds sometimes with black smoke from exhaust but okay at higher engine speeds.
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1. Enrichener (choke plunger) is being held open by sticking lever or nearby hardware. 2. Enrichener is not seating. If plunger face hits bottom of well before small cone on plunger does fuel will be drawn out of bowl 3. Idle mixture screw out of adjustment. 4. Air filter dirty or restricted. 5. Carb body where idle mixture screw comes into butterfly area is cracked from turning screw in too far. Unable to adjust idle mixture correctly.
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1. Remove obstructions and make sure plunger (enrichener) is free to close. 2. Bottom of enrichener well will need to be machined lower to form a new seat for plunger cone. Call Triple X Carbs for this fix. 3. Reset idle mixture screw. Turn in screw gently until it stops, do not use excessive force or carb body will be damaged. Turn screw out 2 turns for a starting point. Warm up engine. With engine idling adjust screw in or out in small increments until a smooth idle is obtained then back out screw slightly. 4. Replace or clean air filter, remove restrictions. 5. Call Triple X Carbs for repair info.
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Engine idles but when trying to accelerate engine falls on it's face, pops and sputters and almost dies. Engine will not run above idle.
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1. Carb bowl vent covered up or restricted. Small 1/4 inch hole on carbs far left face as you look at the front of carb must be open to atmosphere. This passage is usually vented inside the air cleaner assy. When changing to a new style air cleaner make sure this carb vent hole is not covered up by a gasket or backing plate.
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1. Check air cleaner backing plate to make sure carb vent hole is open. Install proper gasket with hole to match carb vent hole.
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Engine idles and runs fine when opening the throttle slowly but when opening quickly the engine hesitates and stumbles for a moment then accelerates.
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1. Accelerator pump screw out of adjustment. (not enough fuel squirt when opening throttle) Screw located near end of throttle shaft, right side as you look at front of carb, 2. Accelerator pump nozzle located inside venturi behind main fuel tube or Booster is restricted with dirt not allowing an extra squirt of fuel when opening throttle. 3. Idle mixture screw out of adjustment 4. Intermediate jet too small. This jet along with the idle mix setting is primarily used up to about 3000-3500 rpm. If spark plug inspection shows a white lean condition then jet size is too small.
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1. Turning accelerator pump adjustment screw in gives less fuel squirt and backing screw out gives more fuel squirt when opening throttle. 2. Brass nozzle tip can be cleaned when fuel bowl is removed. Use a .004 feeler gage blade (do not use a razor blade or knife blade as tip will be damaged) and pass it through nozzle slot. Then using the carbs pump rod, pump fuel through nozzle by hand until a good stream is obtained. Reassemble bowl on carb and re-adjust pump screw. A starting point is when 1 or 2 threads of the tip of the pump screw is showing through carb boss. 3. Adjust idle mixture as shown above, problem #1-fix #3 4. Int jets available in .025, .0265, .028. ,0295, .031, .032, .033, ,036 and .040.
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Engine runs fine but cruising down down the highway it coughs or hiccups through the carb once in a while
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1. Intermediate jet too small 2. Spark plugs, wires or coil breaking down. 3. Spark plug heat range too hot 4. Valve sticking.
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1. Go up a size on the int. jet. Available sizes; .025, .0265, .028, .0295, .031, .032, .033, .036, .040 2. Replace defective parts. 3. Change to a cooler heat range plug. 4. Try adding an oil additive such as Marvel Mystery Oil (sold at auto parts stores) works great to free up valves and rings plus when added to fuel it will clean carb passages.
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Unable to adjust idle mixture, screw is all the way in but engine continues to run.
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1. Fuel being drawn into engine from another source. The most likely place is the enrichener. If enrichener is being held open by linkage engine will run rich. If plunger face hits the bottom of well before the small cone on plunger does fuel will be drawn into engine and run rich. 2. Fuel level in bowl too high 3 'O' ring missing on accelerator pump nozzle. 4. Idle mixture screw hole possibly cracked in butterfly bore.
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1. Adjust enrichener lever or remove cause that holds enrichener open. Machine enrichener well face slightly to lower face and allow plunger cone to seat first. 2. Fuel level should be about 5/16" below bowl parting surface. 3. Install new 'O' ring. 4. Carb can be repaired only at Triple X Carburetors.
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